Best Way To Cut Aluminum Sheets

After a few wiggles the sheet will fracture along the cut line leaving a clean break as shown in the above photos.

Best way to cut aluminum sheets.

Mount a diamond blade in your angle grinder and use it like a saw to cut the mesh. Create a long fracture line then progressively bend the sheet from one end to to the other. Tired of getting fingers cut on sheet metal while using tin snips. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer.

Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. If possible choose a saw blade that creates narrow kerfs the notch or slot made by the saw. Use a wood cutting saw with carbide tipped blades to cut most aluminum. For thin sheets of metal you can use tin snips to cut through it.

We recommend using a diamond blade that s labeled as a ferrous metal cutting blade but many tradespeople use a regular masonry diamond blade with good results. With care and patience full size sheets of aluminium can be cut using this method. How to cut thin aluminum. Metal lath and hardware cloth can be cut with a tin snips but there s an easier way.

Then grip the saw with both hands and push the blade through the metal to cut it. To cut the sheets of metal rathe. Check out this video. Flip the sheet over and repeat.

Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.